Assessor Resource

PMAOPS755
Provide surface coatings application advice

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency covers the skills and knowledge required to provide advice on surface coatings application to customers. A surface coating is any liquid (e.g. solvent or emulsion-based) material applied to a solid surface for decorative and/or protective reasons

This unit of competency applies to paint technologists, technical service personnel, research and development personnel, or those in similar roles who are required to apply in-depth physiochemical knowledge of surface coatings and their application in order to determine appropriate coatings, recommend preparation and application methods, and identify and solve problems.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Match coating to substrate

1.1

Identify substrate to be used

1.2

Determine requirements of final coated surface

1.3

Recommend appropriate coating system

2

Recommend preparation and application techniques

2.1

Recommend substrate preparation

2.2

Select appropriate coating application equipment

2.3

Determine required rheology of coating

2.4

Specify required coating tests and interpret test results

2.5

Specify coating application

3

Analyse problems with surface coatings

3.1

Identify non-conformances in coated product

3.2

Distinguish between preparation, application and paint problems

3.3

Recommend correct preparation and application to prevent problems

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include the ability to:

recommend an appropriate coating system

recommend preparation and application techniques

analyse surface coating problems, analyse for cause of problem and recommend a coating, and method of preparation and application.

Evidence must be provided that demonstrates knowledge of:

types and application of application methods and application equipment (e.g. brush, roller, paint pad, various spray applications, electrostatic, dip, hot melt, flow coating and powder coating)

impact of atmospheric conditions (i.e. temperature, humidity and dew point)

effects of shear in surface coatings, characteristics of shear rates and their importance in coating application

the potential effects of climate and other environmental influences on both the coating and substrate

specific service conditions, such as impact, abrasion and general wear and tear and their effect on the final coating

preparation methods for common substrates

methods than can be used to prevent paint defects in both wet and dry film defects

different types of test procedures and test equipment

impact of the final coating if substrate preparation not adequate

problems that may arise if incorrect equipment is recommended

the reasons for compliance coatings

problems that may arise if incorrect coating is recommended

the effect of rheology on surface coatings

adequate tests and equipment to identify correct rheological properties

differing types of paint defects (dry paint films/wet films)

decorative requirements, such as colour, gloss and texture

organisation procedures

duty of care obligations

hierarchy of control

hazards that may arise in the job/work environment, and:

their possible causes

potential consequences

appropriate risk controls.

The unit should be assessed holistically and the judgement of competence based on a holistic assessment of the evidence.

The collection of performance evidence:

should occur over a range of situations which include typical disruptions to normal, smooth operations

will typically include a supervisor/third-party report focusing on consistent performance and problem recognition and solving. A supervisor/third-party report must be prepared by someone who has a direct, relevant, current relationship with the person being assessed and who is in a position to form a judgement on workplace performance relevant to the unit of competency

must include the use of appropriate tools, equipment and safety gear requiring demonstration of preparation, operation, completion and responding to problems

may use industry-based simulation for all or part of the unit particularly where safety, lack of opportunity or significant cost is an issue.

Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Assessment in a simulated environment should use evidence collected from one or more of:

walk-throughs

pilot plant operation

demonstration of skills

industry-based case studies/scenarios

‘what ifs’.

Knowledge evidence may be collected concurrently with performance evidence (provided a record is kept) or through an independent process, such as workbooks, written assessments or interviews (provided a record is kept).

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.

The regulatory framework will be reflected in workplace policies and procedures and is not required to be independently assessed.

Foundation skills are integral to competent performance of the unit and should not be assessed separately.

Assessors must satisfy the assessor competency requirements that are in place at the time of the assessment as set by the VET regulator.

In addition, the assessor or anyone acting in subject matter expert role in assessment must demonstrate both technical competency and currency. If the assessor cannot demonstrate technical competency and currency they must assess with a subject matter expert who does meet these requirements.

Technical competence can be demonstrated through one or more of:

relevant VET or other qualification/Statement of Attainment

appropriate workplace experience undertaking the type of work being assessed under routine and non-routine conditions

appropriate workplace experience supervising/evaluating the type of work being assessed under routine and non-routine conditions

Currency can be demonstrated through one or more of:

being currently employed undertaking the type of work being assessed

being employed by the organisation undertaking the type of work being assessed and having maintained currency in accordance with that organisation’s policies and procedures

having consulted/had contact with an organisation undertaking the type of work being assessed within the last twelve months, the consultation/contact being related to assessment

conducting on-the-job training/assessments of the type of work being assessed

being an active member of a relevant professional body and participating in activities relevant to the assessment of this type of work


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Match coating to substrate

1.1

Identify substrate to be used

1.2

Determine requirements of final coated surface

1.3

Recommend appropriate coating system

2

Recommend preparation and application techniques

2.1

Recommend substrate preparation

2.2

Select appropriate coating application equipment

2.3

Determine required rheology of coating

2.4

Specify required coating tests and interpret test results

2.5

Specify coating application

3

Analyse problems with surface coatings

3.1

Identify non-conformances in coated product

3.2

Distinguish between preparation, application and paint problems

3.3

Recommend correct preparation and application to prevent problems

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Regulatory framework

The latest version of all legislation, regulations, industry codes of practice and Australian/international standards, or the version specified by the local regulatory authority, must be used, and include one or more of the following:

AS/NZS 2311:2009 Guide to the painting of buildings

AS 1580 (Set) Paints and related materials – Methods of test

AS/NZS 2310:2002 Glossary of paint and painting terms

AS 3978-2003 Non-destructive testing – Visual inspection of metal products and components

AS 3894 (Set) Site testing of protective coatings

legislative requirements, including work health and safety (WHS)

industry codes of practice and guidelines

environmental regulations and guidelines

Australian and other standards

licence and certification requirements

All operations to which this unit applies are subject to stringent health, safety and environment (HSE) requirements, which may be imposed through state/territory or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and HSE requirements, the HSE requirements take precedence.

Hazards

Hazards include one or more of the following:

equipment failures

flammability and explosivity

hazardous products and materials

slippery surfaces, spills or leaks

extreme weather

other hazards that might arise

Procedures

All operations must be performed in accordance with relevant procedures.

Procedures are written, verbal, visual, computer-based or in some other form, include one or more of the following:

emergency procedures

work instructions

standard operating procedures (SOPs)

safe work method statements (SWMS)

formulas/recipes

batch sheets

temporary instructions

any similar instructions provided for the smooth running of the plant

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, and include the ability to:

recommend an appropriate coating system

recommend preparation and application techniques

analyse surface coating problems, analyse for cause of problem and recommend a coating, and method of preparation and application.

Evidence must be provided that demonstrates knowledge of:

types and application of application methods and application equipment (e.g. brush, roller, paint pad, various spray applications, electrostatic, dip, hot melt, flow coating and powder coating)

impact of atmospheric conditions (i.e. temperature, humidity and dew point)

effects of shear in surface coatings, characteristics of shear rates and their importance in coating application

the potential effects of climate and other environmental influences on both the coating and substrate

specific service conditions, such as impact, abrasion and general wear and tear and their effect on the final coating

preparation methods for common substrates

methods than can be used to prevent paint defects in both wet and dry film defects

different types of test procedures and test equipment

impact of the final coating if substrate preparation not adequate

problems that may arise if incorrect equipment is recommended

the reasons for compliance coatings

problems that may arise if incorrect coating is recommended

the effect of rheology on surface coatings

adequate tests and equipment to identify correct rheological properties

differing types of paint defects (dry paint films/wet films)

decorative requirements, such as colour, gloss and texture

organisation procedures

duty of care obligations

hierarchy of control

hazards that may arise in the job/work environment, and:

their possible causes

potential consequences

appropriate risk controls.

The unit should be assessed holistically and the judgement of competence based on a holistic assessment of the evidence.

The collection of performance evidence:

should occur over a range of situations which include typical disruptions to normal, smooth operations

will typically include a supervisor/third-party report focusing on consistent performance and problem recognition and solving. A supervisor/third-party report must be prepared by someone who has a direct, relevant, current relationship with the person being assessed and who is in a position to form a judgement on workplace performance relevant to the unit of competency

must include the use of appropriate tools, equipment and safety gear requiring demonstration of preparation, operation, completion and responding to problems

may use industry-based simulation for all or part of the unit particularly where safety, lack of opportunity or significant cost is an issue.

Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Assessment in a simulated environment should use evidence collected from one or more of:

walk-throughs

pilot plant operation

demonstration of skills

industry-based case studies/scenarios

‘what ifs’.

Knowledge evidence may be collected concurrently with performance evidence (provided a record is kept) or through an independent process, such as workbooks, written assessments or interviews (provided a record is kept).

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.

The regulatory framework will be reflected in workplace policies and procedures and is not required to be independently assessed.

Foundation skills are integral to competent performance of the unit and should not be assessed separately.

Assessors must satisfy the assessor competency requirements that are in place at the time of the assessment as set by the VET regulator.

In addition, the assessor or anyone acting in subject matter expert role in assessment must demonstrate both technical competency and currency. If the assessor cannot demonstrate technical competency and currency they must assess with a subject matter expert who does meet these requirements.

Technical competence can be demonstrated through one or more of:

relevant VET or other qualification/Statement of Attainment

appropriate workplace experience undertaking the type of work being assessed under routine and non-routine conditions

appropriate workplace experience supervising/evaluating the type of work being assessed under routine and non-routine conditions

Currency can be demonstrated through one or more of:

being currently employed undertaking the type of work being assessed

being employed by the organisation undertaking the type of work being assessed and having maintained currency in accordance with that organisation’s policies and procedures

having consulted/had contact with an organisation undertaking the type of work being assessed within the last twelve months, the consultation/contact being related to assessment

conducting on-the-job training/assessments of the type of work being assessed

being an active member of a relevant professional body and participating in activities relevant to the assessment of this type of work

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Identify substrate to be used 
Determine requirements of final coated surface 
Recommend appropriate coating system 
Recommend substrate preparation 
Select appropriate coating application equipment 
Determine required rheology of coating 
Specify required coating tests and interpret test results 
Specify coating application 
Identify non-conformances in coated product 
Distinguish between preparation, application and paint problems 
Recommend correct preparation and application to prevent problems 

Forms

Assessment Cover Sheet

PMAOPS755 - Provide surface coatings application advice
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

PMAOPS755 - Provide surface coatings application advice

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: